Wednesday, May 29, 2013 at 21:37
This is my experience.
I had a severe deterioration in braking effort so I put the van on stands and started a check of the system.
First check was to see if in fact all brakes were working so I activated the breakaway switch.
A walk around showed that the front two brakes were not working at all.
Inspection revealed that there was a broken wire , broken by stone impact about 70mm outside the front RH brake backing plate.
I repaired that and re-checked operation with the breakaway switch activated and found that I now had all four brakes working.
This posed a question, how had I fixed the LH front brake?
So I started checking by disconnecting individual wires and metering the circuit.
What I found was that the van was wired with two series circuits as shown in the diagram.
My assumption was that this is deliberate to avoid unequal left/right brake application in the event of one wheel failing.
A break at any point in the series circuit will stop that circuit working.
Now the electrician at BTI that did my job left the company about 6 months after the van was built so maybe not all vans are done that way, who knows?
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